Metal Formability
   
 

This course is an intense introduction to the transformation characteristic of sheet metal stamping: plastic straining. This course begins with an explanation of the three forming modes encountered in draw forming (stretch, draw, and plain strain), and continues to clarify the origin, shape, and uses of the FLD for both steel and aluminum. Safe, marginal, splits, and wrinkling zones are fully explored, as well as constant thinning curves. Forming limits for both steel and aluminum are explained and compared; learning about the similarities and differences in forming limits aids in understanding both metals better, so it doesn't matter if your not currently dealing with both steel and aluminum.

 
 
     

Webinar Cost

 

$149 Per Login

 
     

 
     

Dates and Times

 

 
     

Friday, 5/15/2009
10:30AM EDT


 
     

Friday, 5/15/2009
1:30PM EDT


 
     

Thursday, 5/28/2009
10:30AM EDT


 
     

Thursday, 5/28/2009
1:30PM EDT


 
     

No time or date here that fits your schedule?  Let us know with the link below.

 

 
     
     
     
     
     
     

 

   
Audience & Benefits
   

Many steel industry employees will benefit from a more complete understanding of their own product and what's important to their customers. Those is an engineering support role will benefit from being able to help their customers understand the source of quality problems and troubleshooting, adding value in addition to supplying the right material.

 

 

Automotive and other stamping industry employees in manufacturing will benefit by understanding exactly what a stamping plant gets paid to do: impart the right plastic strains. Applying this knowledge will reduce formability-related down time, improve throughput, and improve binder/addendum designs. Better plant floor decisions and improved stamped panel quality are also benefits.

 

 

Designers, sculptors, and design engineers who are looking for a "design for manufacturability" of stamped parts will learn more about the material that they work with, completing the puzzle of why physics wins whenever there's a conflict between physics and design.

   
Learning Objectives
   
When you have successfully completed this webinar, you will be able to:
   
1.

Define the three sheet metal strain modes and their importance.

2.

Identify the locations of typical strain states on common parts.

3.

Use a forming limit curve and strain data to predict thinning, splits, and wrinkles.

4.

Recognize the importance of measuring strains and mapping them to key inputs.

   
Topical Outline
   
I.

Quick review: stress & strain

   
II.

Deformation modes

  A. Stretch
  B. Draw
  C. Plane Strain
   
III.

Strain space and the FLD

  A.

FLC's and splits

  B.

FLDo

  C.

Marginal zone: nearness to failure

  D.

Constant thickness curves

    1.

Constant volume

    2.

Plotting curves

  E.

Uniaxial tension

  F.

Yield strength

IV.

Similarities and differences: low-carbon steel, high-strength steels, and aluminum

V.

Reference panels

VI. Conclusion